Saturn instrument unit

Components and layout of a typical Saturn IB/V instrument unit

Components and layout of a typical Saturn IB/V instrument unit
Components and layout of a typical Saturn IB/V instrument unit
The instrument unit was designed by NASA's George C. Marshall Space Flight Center in Huntsville, Ala. IBM manufactured and assembled the instrument unit at its Space Systems Center in Huntsville.

Structure

Located between the Saturn S-IVB stage and the spacecraft.

Diameter: 21.7 feet
Height: 3 feet
Weight: 500 pounds; 4,400 pounds assembled

The structure consisted of three 120-degree sections of thin-walled aluminum alloy face sheets bonded over sections of aluminum honeycomb one inch thick.

Guidance and Flight Control

Major Components: digital computer and data adapter; analog flight control computer; inertial guidance platform; emergency detection system control rate gyros and control accelerometers. Together, they measured acceleration and vehicle attitude, determined velocity and position, and calculated and issued control commands to engine actuators.

The inertial guidance platform sensed the vehicle's acceleration and flight attitude. It sent measurements to the digital computer through the data adapter. The digital computer used the measurements to determine the vehicle's position and velocity. Any corrections required to keep the vehicle on course were calculated by the digital computer.

Correction signals, with outputs from control rate gyros and control accelerometers, went to a switch selector. The switch selector - one in the instrument unit and one in each propulsion stage - decoded the correction signals and passed them to the flight control computer. The flight control computer issued commands to steer the vehicle by gimbaling the engines.

Environmental Control

Heat from electronic components dissipated through 16 cold plates lining the interior wall of the instrument unit. An antifreeze-like coolant circulated from a reservoir through the cold plates.

Instrumentation

Measurements: several hundred measurements were made by sensors to monitor performance and environmental data during flight. Results were telemetered to the nearest ground station. Measurements were taken of:

Telemetry: measurements were routed to telemetry equipment for transmission to the ground. Multiplexing - transmitting messages one after the other, but so fast that they appear to be transmitted simultaneously - was used on most channels. Multiplexing permitted many transmissions on just a few channels.

Tracking: radar transponders onboard the launch vehicle increased the range and accuracy of ground-based tracking systems by replying to pulses of radar energy aimed at the Saturn.

Radio Command: received and interpreted data transmitted from the ground for the digital computer; followed a series of error control steps to verify that the message received agreed with the message transmitted.

Electrical System

Power Supplies:

Emergency Detection System: detected any abnormal conditions in pitch and engine thrust during launch.

Testing

Each major component was tested individually and as part of its system (guidance and control, electrical, etc.) before the instrument unit was shipped to the John F. Kennedy Space Center.

After testing, the digital computer, data adapter, flight control computer, inertial guidance platform and the power supplies were removed and packaged separately for shipment. The other components remained in the instrument unit during shipment.